Industrial Infrastructure
Proven Execution

Projects & References

Explore our portfolio of mission-critical automation deployments. From SIL-rated safety systems in oil & gas to plant-wide DCS migrations in heavy manufacturing, we deliver results that scale.

SYS_LOG // PORTFOLIO

Featured Case Studies

Built on over 20 years of rigorous engineering execution, this curated portfolio represents the collective track record of our core engineering team and organizational milestones. From SIL-rated safety architectures to plant-wide DCS deployments, these case studies demonstrate our enduring capacity to deliver mission-critical automation across the MEA region.

Watertube Boiler Commissioning DetailWatertube Boiler Commissioning
Sugar Industry

Watertube Boiler Commissioning

Client: BertschEnergy / OSRC

Full greenfield commissioning and startup of a high-pressure watertube boiler. The architecture utilizes a highly deterministic, fully redundant DCS to guarantee continuous steam generation, ensuring maximum uptime and optimized fuel-to-steam efficiency.

Platform
OEM Logo
Architecture
Core System
Hardware & I/O
AS 410-5H Redundant
ET 200SP HA~ 1,250 Nodes
Greenfield Startup & Commissioning
AS 410-5H High-Availability Architecture
Burner Management System (BMS)
3-Element Drum Level Control
Cross-Limiting Combustion Logic
PCS 7 Advanced Process Library (APL)
Automated Blowdown Sequences
Draft Fan VFD Synchronization
Fire & Gas Detection System DetailFire & Gas Detection System
Oil & Gas

Fire & Gas Detection System

Client: Petrobakr

Engineering and deployment of a critical Fire & Gas (F&G) detection network. Designed for hazardous area environments, the system provides rapid alarm annunciation and automated safety responses to protect vital onshore assets and personnel.

Platform
OEM Logo
Architecture
Core System
Hardware & I/O
SIMATIC S7-1500 PLC
ET 200SP Fail-safe~ 450 Nodes
Plant-Wide F&G Detection Network
SIMATIC S7-1500 PLC Architecture
TIA Portal Engineering Framework
Comfort Panel HMI Integration
Hazardous Area (Ex-Zone) Compliance
Cause & Effect Matrix Implementation
Real-time Alarm Annunciation
Fail-safe Sensor Loop Diagnostics
CMC Plant Automation & Control DetailCMC Plant Automation & Control
Chemicals & Batch Management

CMC Plant Automation & Control

Client: Egycel

Implementation of a comprehensive process control system for Carboxymethyl Cellulose (CMC) manufacturing. The redundant DCS architecture guarantees precise recipe execution, strict batch management, and consistent product quality.

Platform
OEM Logo
Architecture
Core System
Hardware & I/O
S7-400 Redundant
ET 200M~ 1,800 Nodes
S7-400 High-Availability DCS
WinCC SCADA Centralization
ISA-88 Batch Control Principles
Automated Dosing & Weighing Systems
Complex Recipe Management
Reactor Temperature Profiling
Agitator Speed Optimization
Electronic Batch Records & Historian
VCM Plant Annual Maintenance DetailVCM Plant Annual Maintenance
Petrochemicals

VCM Plant Annual Maintenance

Client: TCI Sanmar

Comprehensive Annual Maintenance Contract (AMC) for a massive Vinyl Chloride Monomer (VCM) production facility. Provided continuous lifecycle support, preventative diagnostics, and logic optimizations to ensure 24/7 availability of the plant's core DCS.

Platform
OEM Logo
Architecture
Core System
Hardware & I/O
AC 800M Controllers
S800 I/O Subsystems~ 3,200 Nodes
Comprehensive AMC Execution
System 800xA Performance Tuning
AC 800M Controller Diagnostics
Live Logic Troubleshooting & Updates
I/O Subsystem Health Checks
HMI Graphic Upgrades & Fixes
Preventative Maintenance Scheduling
24/7 On-Call Emergency Support
Boiler Automation Revamp DetailBoiler Automation Revamp
Sugar Industry

Boiler Automation Revamp

Client: ESIIC

A total brownfield revamp of an aging boiler control system. By migrating to a modern, high-performance PLC platform, the upgrade drastically improved operational visibility, safety interlocks, and the overall thermal efficiency of the plant.

Platform
OEM Logo
Architecture
Core System
Hardware & I/O
S7-1500 PLC Platform
ET 200MP Nodes~ 380 Nodes
Brownfield System Migration
Legacy to S7-1500 Upgrade
TIA Portal Logic Standardization
Combustion Control Modernization
Boiler Safety Interlock Refinement
Fuel-to-Steam Ratio Reduction
Field Instrument Calibration
Operator HMI Modernization

Trusted By Industry Leaders

We are proud to deliver engineering excellence for premier organizations.

Abu Qir Fertilizers
Activa International
ADNOC
Air Liquide
Al-Watania Poultry
AMOC
ANRPC
BAPETCO
Concord
Dieffenbacher
Dragon Oil
Ecolab
Egypt Power
EISCO
El Safa
EMC
EMISAL
Enppi
EPC
ESIIC
Egypt Gas
GPC
GUPCO
Holcim
ISL
Kandil Steel
Khalda Petroleum
Kiriazi
Lafarge
LCC
Metito
Mitsubishi
Norel
NPC
Palm Hills
PepsiCo
Petrobakr
Petrogulf Misr
Petrojet
Phileo Pharma
Pico Energy
Sanmar
Shehabco
Spimaco
SUCO
Suez Steel
Veolia
Vega